Small diameter fin-and-tube heat exchanger

Supported by International Copper Association (ICA)
Time: Oct., 2010 ~ Now

In order to reduce material cost and increase heat exchange capacity of compact heat exchanger, many air conditioner manufacturers try to employ fin-and-tube with small diameter (such as 5 mm) as alternative for fin-and-tube with 9.52 or 7 mm diameter. However, existent 5 mm diameter fin-and-tube has a low heat exchange capacity. The main object of this research is to find the configuration of fin-and-tube with best heat exchange and lowest air-side pressure drop, and to develop new correlations which are employed to establish simulation software for 5 mm diameter fin-and-tube heat exchanger. 

Research steps

1. Use CFD tools to simulate heat transfer performance and air-side pressure drop of fin-and-tube (5 mm diameter) with different configurations. The configuration parameters include: size of fin, fin pitch and types of enhancement for fin. The types of enhancement mainly contain: slit fin, louver fin, mixture fin and novel slit fin;

2. Through analyze simulation results, the configuration of fin-and-tube (5 mm diameter) with best heat transfer performance and lowest air-side pressure drop is founded;
CFD Calculation region of fin-and-tube
Temperature of a louver fin
Temperature of a mixture fin 1
Temperature of a mixture fin 2
Temperature of a mixture fin 3
3. Several types of fin-and-tube with high performance are manufactured by air conditioner manufacturers and tested in our laboratory;
Schematic of experimental system
4. Through experimental results , the correlations for fin-and-tube with 5 mm diameter are developed;

5. Based on these correlations, the simulation software for 5 mm diameter finned tube is established.


Publication:
[1] W. Wu, G.L. Ding, H.T. Hu, etal. Optimization of the fin for 5 mm diameter fin-and-tube condenser for air conditioner. The 11th Chinese Household Application conference, October, 2011, Nanjing, China.